Test and Reviews X1-CR

This is the building process of a Hong Nor X1-CR with all pro's and con's found.

Click on the pictures to enlarge

Step 18

 picsstep18-001.jpg (57643 bytes)  Open bag labeled with number 4.
 picsstep18-002.jpg (67917 bytes)  All the parts of bag 4.
 picsstep5-002.jpg (47634 bytes) Take the two gearboxes and remove all burrs with a sharp hobby knife.
 picsstep5-003.jpg (41683 bytes) Take the gearbox and press a 8 x 16 x 5 mm ball bearing in.
 picsstep5-004.jpg (42804 bytes) Turn the gear box and press also a 6 x 16 x 5 ball bearing fully in.
 picsstep5-005.jpg (42748 bytes) Now slide the 13 teeth crown gear into the just placed ball bearing fully through.
 picsstep5-006.jpg (39401 bytes) Take the center universal drive shaft and place a 5 x 4 mm set screw two turns in the universal center drive shaft using a 2.5 mm hexagon tool.
Apply a little high strength thread lock on the set screw.
 picsstep5-007.jpg (48334 bytes) Turn the flat spot on the pignon gear output upwards
Now slide the center universal drive shaft on the output of the pignon gear and tight the set screw using a 2.5 mm hexagon L shape tool firmly.
Make sure when you fit the center universal shaft to push the pignon gear from the inside.
There may be no horizontal play on this combination.
 picsstep5-009.jpg (36715 bytes) To adjust the gear meshing of pignon and crown gear in the gear boxes you can use 13 x 16 x 0.2 mm shim washers.
 picsstep5-008.jpg (44139 bytes) Depending on the gear meshing place one or more 13 x 16 x 0.2 mm shim washers on the differential outputs.
All is depending on tolerances of the plastic and metal used in the car.
 picsstep5-010.jpg (46301 bytes) Place the rear differential in the gear box as shown and check for the meshing of pignon and crown gear.
A little play is allowed but less is better as long as the gears are not sounding crunchy and have high spots while rotating by hand..
I our case we had to use at the red marked spot three 13 x 16 x 0.2 mm shim washers.
 picsstep18-003.jpg (48237 bytes) Fit the other half of the gearbox and check the gear meshing again!
Place the rear lower aluminum 3 degrees hinge pin holder.
Secure the rear lower hinge pin holder with 4 x 35 mm round head hexagon screws using  2.5 mm hexagon tool at the red marked spot.
At the green marked spot place 4 x 16 mm round head hexagon screws using a 2.5 mm hexagon tool. 
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