Test and Reviews X1-CR

This is the building process of a Hong Nor X1-CR with all pro's and con's found.

Click on the pictures to enlarge

Step 41

 picsstep41-001.jpg (43389 bytes) Open bag 7
 picsstep41-002.jpg (51512 bytes) All parts of bag 7.
 picsstep41-003.jpg (48983 bytes) There is a correction sheet for the clutch when using a SG crank shaft engine.
 picsstep41-008.jpg (52789 bytes) Fit the black 7 mm cone on the crank shaft and slide it as far as possible against the front engine bearing. Move the crank shaft engine and see if there is still any play.
If that is the case pull the crankshaft and push the black cone further towards the front engine bearing.
 picsstep41-009.jpg (55425 bytes)  Slide the flywheel on the crank shaft.
 picsstep41-010.jpg (55610 bytes) Turn the flywheel nut by hand force on the crank shaft.
Make sure the rounded part is placed outwards.
 picsstep41-011.jpg (57594 bytes) Secure the flywheel nut using a large pliers and a 10 mm tube wrench.
Do not use thread lock on this flywheel nut.
 picsstep41-012.jpg (55139 bytes) Fit on each of the flywheel pins a 2.6 x 6 mm steel washer.
 picsstep41-013.jpg (40118 bytes) The car comes with blue anodized aluminum clutch shoes and 1.0 mm scissors springs.
 picsstep41-014.jpg (31968 bytes) Place the spring in the clutch shoe as the picture shows.
 picsstep41-015.jpg (55096 bytes) Slide the clutch shoe and spring over one of the flywheel pins.
The tip if the scissors spring will touch the round part of the flywheel nut.
 picsstep41-017.jpg (50666 bytes) Use a blunt tool to push the tip of the spring into the groove of the flywheel nut.
We used a tip of a 2.5 mm hexagon tool.
 picsstep41-016.jpg (51954 bytes) This is how the spring should be placed.
 picsstep41-018.jpg (46712 bytes) Fit the second shoe with the same procedure.
After fitting the second shoe place a 2.5 mm hexagon tool in-between the second clutch shoe and the flywheel nut.
picsstep41-019.jpg (52428 bytes) Now place the third clutch shoe.
picsstep41-020.jpg (54050 bytes) The clutch shoes readily mounted.
picsstep41-021.jpg (48621 bytes) Slide a 5 x 9 0.3 mm steel shim washer on the crank shaft.
picsstep41-022.jpg (48326 bytes) Slide a 5 x 10 x 4 mm clutch bell ball bearing on the crank shaft.
picsstep41-023.jpg (34423 bytes) Fit a 5 x 10 x 4 mm ball bearing into the front of the 13 tooth clutch bell.
picsstep41-024.jpg (42454 bytes) Fit the clutch bell on the crank shaft.
picsstep41-025.jpg (41662 bytes) Fit a 5 x 9 x 0.3 mm steel shim washer.
picsstep41-026.jpg (31996 bytes) If in your case the end of the crankshaft is not protruding the clutch bell use this small 3 x 4.8 x 0.5 mm washer to make the crank shaft longer so you can use a 5 x 9 x 0.3 mm steel shim washer.
picsstep41-027.jpg (41165 bytes) Secure the end of the crank shaft with 3 x 8 x 1 mm steel washer and a 3 x 10 mm hexagon screw using a 2.5 mm hexagon tool.
picsstep41-028.jpg (50782 bytes) Make sure the clutch bell can move 0.5 mm over the length of the crank shaft.
If there is less play use thinner 5 x 9 mm shim washers.
In case there is more play use thicker 5 x 9 mm shim washers.
Nice the kit comes with aluminum clutch shoes.
The current standard.

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